Product Description:
Custom Aluminum Vacuum Forming Tools for PP & PET Cake Trays & Lids | Teflon Coated.
We specialize in manufacturing high-precision custom aluminum vacuum forming tools designed for producing cake trays, lids, and similar packaging items from materials like PP, PET, PS, and BOPS. Our molds are crafted from premium-grade AL6061 and AL7075 aluminum, ensuring durability, excellent thermal conductivity, and long service life. Each tool features a non-stick Teflon coating for effortless release and consistent product quality.
We offer both male (convex) and female (concave) molds to suit different product requirements and provide flexibility in design. As a direct factory source, we guarantee cost-effective solutions without compromising on precision or performance.
Our vacuum forming tools are compatible with a wide range of automatic thermoforming machines, including vacuum forming, cutting, punching, and stacking systems. They are engineered to fit most Chinese-made integrated thermoforming machines and standard single-station equipment, as well as international brands such as KIEFEL, ILLIG, ASANO, GEISS, and WM.
Key Mold Components & Material Specifications:
- Mold Frame:High-strength 45# Steel for stability and durability.
- Cutting Frame:Precision-made from wear-resistant Cr.12 or equivalent Alloy Steel for clean, sharp cuts.
- Molding Chamber:Crafted from 45# Steel or Aluminum Alloy for optimal temperature control and forming accuracy.
- Ejector & Pillar:45# Steel ejector system with pillars reinforced with Nylon for smooth, reliable part release and extended service life.
Our Streamlined Workflow Ensures Precision & Satisfaction:
- Design Initiation:We begin with your product sample, drawings (IGS, STEP, X_T), or can provide full design services based on your requirements.
- Machine Compatibility:You provide your thermoforming machine model, specifications, and mold mounting hole details for perfect fit.
- Cavity Layout Optimization:We strategically arrange the cavities based on your machine to maximize output and efficiency.
- Design Approval:A detailed 3D mold design is created and submitted for your review and formal sign-off before production.
- Precision Manufacturing:The mold is fabricated using CNC machining, followed by meticulous polishing, grinding, and assembly.
- Testing (Conditional):We endeavor to arrange a test run on an identical machine model in China, if available.
- Contoh Persetujuan:Samples from the test run are shipped to you for final quality inspection and confirmation.
- Pengiriman:The finished mold is securely packaged and shipped to your facility.
