Custom Vacuum Forming & Thermoforming Stationary Bicycle Shells

Custom ABS & HDPE & ASA Vacuum Forming Stationary Bicycle Shells

Custom ABS & HDPE & ASA Vacuum Forming Stationary Bicycle Shells

Durable, custom designed vacuum forming shells for stationary bikes made by ABS, HDPE, or ASA plastic material. Ideal for branded fitness equipment, with quick prototyping, surface finishes, and flexible order sizes. Designed for companies looking to launch or scale production with factory direct support.

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Technical Specification

Product Details

Cost-Efficient Tooling: Slash mold costs with vacuum forming vs. injection molding.
Small Batch Flexibility: Perfect for prototypes, startups, or limited production runs.
Material Options: ABS (impact resistance), HDPE (chemical resistance), ASA (UV resistance), PVC, PC, or PS.
Customization: Choose thickness (2-8mm), colors, and finishes (screen printing/painting).
End-to-End Service: From design to delivery—submit files, approve samples, and launch production.
Factory Direct Price: Eliminate middlemen for unbeatable value.

Process Workflow:

Design Phase: Share samples, 3D files (IGS/STEP/X_T), or collaborate with our engineering team.
Prototype Development: Create sample molds and functional prototypes in 3-5 days.
Approval: Review and confirm samples before mass production.
Mass Production Tooling: Finalize production molds with signed customer approval.
Manufacturing: High-precision vacuum forming with strict quality control.
Post-Processing: Apply screen printing, painting, or custom branding.
Packaging & Shipping: Secure, export-ready packaging for global logistics.