Custom Stationary Bicycle Shells | ABS, HDPE, ASA Vacuum Forming

Custom ABS & HDPE & ASA Vacuum Forming Stationary Bicycle Shells

Custom ABS & HDPE & ASA Vacuum Forming Stationary Bicycle Shells

Our vacuum forming expertise empowers fitness brands to launch durable, aesthetically tailored stationary bicycle shells with minimal upfront investment. By combining cost-effective tooling, material versatility (ABS/HDPE/ASA), and seamless customization (colors, finishes), we deliver solutions that meet both functional and branding demands. Partner with us for scalable production, rapid prototyping, and factory-direct pricing—ideal for startups and established brands alike.

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Technical Specification

Product Details

Cost-Efficient Tooling: Slash mold costs with vacuum forming vs. injection molding.
Small Batch Flexibility: Perfect for prototypes, startups, or limited production runs.
Material Options: ABS (impact resistance), HDPE (chemical resistance), ASA (UV resistance), PVC, PC, or PS.
Customization: Choose thickness (2-8mm), colors, and finishes (screen printing/painting).
End-to-End Service: From design to delivery—submit files, approve samples, and launch production.
Factory Direct Price: Eliminate middlemen for unbeatable value.

Process Workflow:

Design Phase: Share samples, 3D files (IGS/STEP/X_T), or collaborate with our engineering team.
Prototype Development: Create sample molds and functional prototypes in 3-5 days.
Approval: Review and confirm samples before mass production.
Mass Production Tooling: Finalize production molds with signed customer approval.
Manufacturing: High-precision vacuum forming with strict quality control.
Post-Processing: Apply screen printing, painting, or custom branding.
Packaging & Shipping: Secure, export-ready packaging for global logistics.