Optimize your production process with our custom ABS & PC vacuum forming shells, tailored specifically for electric vehicle (EV) charging stations. By choosing vacuum forming over traditional injection molding, you can save significantly on mold costs—up to 90% in savings. This method is perfect for small-batch orders ranging from 100 to 150 units and offers the flexibility to rapidly modify product designs and quickly deliver product samples within just 12-15 days.
Our shells are crafted from a variety of top-quality materials, including ABS, ASA, PC, PE, Acrylic (PMMA), PS, and PVC. These materials are UV-resistant, scratch-resistant, and impact-resistant, ensuring that your product is not only aesthetically pleasing but also durable and long-lasting. We offer customization options for colors and surface patterns, along with post-forming treatments like painting or silk-screen printing, allowing you to create a distinctive and professional look for your EV charging stations.
Product Details
- Materials: ABS, ASA, PC, PE, Acrylic (PMMA), PS, PVC
- UV Resistance: Yes
- Scratch Resistance: Yes
- Impact Resistance: Yes
- Product Thickness: 3-10 mm (0.12-0.39 inches)
- Maximum Forming Size: 300025001500 mm (118.1198.4359.06 inches)
- Customization: Colors, surface patterns, post-forming treatments (painting, silk-screen printing)
- Mold Cost Savings: Up to 90% compared to injection molding
- Minimum Order Quantity (MOQ): 100-150 units
- Sample Delivery Time: 12-15 days
Production Process
- Sample or Drawing Submission: Customers provide samples or drawings (IGS or STEP format), or we assist in designing based on customer requirements.
- Sample Mold and Sample Creation: Development of sample molds and initial product samples.
- Sample Approval: Customer reviews and approves the sample.
- Production Mold and Sample Confirmation: Creation of production molds and confirmation of final production samples with customer sign-off.
- Mass Production: Full-scale production of the product.
- Packaging and Shipping: Final products are packaged and shipped to the customer.
