Custom PVC Vacuum Forming & Thermoforming Services

Polyvinyl Chloride (PVC) is a widely used plastic known for its versatility, durability, and affordability. At SME Plastic, we leverage advanced vacuum forming and thermoforming techniques to transform PVC sheets into custom-shaped products for a wide range of applications.

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What is PVC?

PVC is a thermoplastic polymer that comes in a slightly yellowish, semi-transparent form with a glossy finish. It’s available in both rigid and flexible variations, making it suitable for diverse applications.

What is PVC Vacuum Forming?

PVC vacuum forming is a cost-effective manufacturing process where a heated PVC sheet is draped over a mold. A vacuum is then applied, pulling the softened plastic tightly against the mold’s contours. Once cooled, the PVC retains the mold’s shape, resulting in a custom-formed product.

Vacuum Forming & Thermoforming Grade PVC Sheet

We use high-quality PVC sheets specifically chosen for their suitability in vacuum forming and thermoforming processes. These sheets come in various thicknesses and colors, including transparent options, allowing for design flexibility and customization.

Comparing PVC Material Properties for Vacuum Forming

Feature	Rigid PVC	Flexible PVC
Hardness	High	Low
Flexibility	Low	High
Impact Resistance	Good	Excellent
Chemical Resistance	Excellent	Good
Transparency	Good	Good
Applications	Enclosures, trays, signs	Packaging, inserts, liners

Key Benefits of PVC Vacuum Forming

Cost-Effective

Lower tooling costs compared to injection molding, making it ideal for small to medium production runs.

Design Flexibility

Accommodates complex shapes and designs, enabling the creation of unique and customized products.

Durable and Lightweight

PVC offers a good balance of strength and weight, making it suitable for various applications.

Versatile Material Options

Available in a range of colors, finishes, and thicknesses to meet specific project needs.

Fast Turnaround Times

Vacuum forming allows for quick prototyping and production, reducing lead times.

Applications of PVC Vacuum Forming

PVC vacuum forming is used across a wide range of industries, including:

Packaging

Blister packs, clamshell packaging, food trays, and electronic device packaging.

Medical

Medical device trays, equipment covers, and disposable medical components.

Electronics

Electronic device enclosures, housings, and battery covers.

Automotive

Interior trim panels, dashboards, and other automotive components.

Consumer Goods

Point-of-purchase displays, signage, and protective covers for various products.

SME’s PVC Vacuum Forming Product Gallery

Reinforced PET/PVC Disposable Vacuum Formed Egg Trays – Custom Sizes & Cavities

Custom Halloween PVC/EVA/PP/PET Vacuum Formed Ghost Masks – Positional Printing

Customizable vacuum forming anti-static ESD electronic component tray

Customizable vacuum formed TPE / PVC / EVA 3D car & floor mats

Get a Custom PVC Vacuum Forming Quote

Ready to bring your PVC product ideas to life? Contact SME Plastic today for a custom quote. Our team of experts will work closely with you to understand your project requirements and provide cost-effective, high-quality vacuum forming solutions.