Product Description:
We specialize in manufacturing custom vacuum forming sterile packaging trays for patella claws (patellar claw plates) used in orthopedic surgery for patella fracture fixation. Our packaging solutions are designed for the safe transportation, sterile storage, and aseptic presentation of patella claw implants, ensuring device integrity and contamination control throughout the supply chain. As a source factory with competitive direct pricing, we offer a cost-effective alternative to traditional injection molding by significantly reducing mold investments—savings of 60–80%—while maintaining medical-grade precision and cleanliness standards.
Our sterile packaging trays are thermoformed from high-quality medical-grade thermoplastics: PETG, PET, and PP, with a thickness range of 0.1 mm to 2 mm. Each product is manufactured in an ISO 8 cleanroom (Class 100,000) environment, ensuring strict particle control and compliance with international medical packaging regulations. Containers are fully customizable—from crystal clear to tinted transparent options—and can be designed with precise implant cavities, peelable seal areas, finger-lift features, or stacking ridges. These lightweight yet protective packages are widely used by orthopedic implant manufacturers, hospitals, and surgical centers worldwide.
Ưu điểm chính:
- Sterile Barrier Protection：Maintains kit sterility through precision cavity design and compatibility with medical-grade lidding materials such as Tyvek®.
- ISO 8 Cleanroom Manufacturing：Class 100,000 cleanroom environment ensures particle and contamination control for cardiac device packaging.
- Cost Efficiency：Vacuum forming eliminates expensive injection molds, ideal for medium-volume production of heart stabilizer kit packaging.
- Design Freedom：Precise instrument cavities, orientation guides, finger-lift features, and branding can be formed in one seamless piece.
- Custom Clarity：Crystal clear to translucent tinted options available for product visualization without opening the sterile package.
- Material Traceability：Full documentation and lot traceability available for regulatory compliance.
- Rapid Turnaround：From design to production samples in as little as 10–15 days.
- Sterilization Compatible：Suitable for ethylene oxide (EtO), gamma radiation, and steam sterilization methods.
Our streamlined production workflow includes:
- Design initiation based on your physical samples or CAD files (IGS, STEP, X_T formats), or our custom design service per your specifications.
- Prototype mold fabrication and sample production for evaluation.
- Customer review and confirmation of the initial sample.
- Production of the final mass-production mold and approval samples for customer sign-off.
- Full-scale manufacturing in our facility.
- Secure packaging and prompt shipment of the final order.
