Vacuum Forming Thick Plastic

Custom vacuum formed mold for a concrete art wall.

Vacuum Forming Thick Plastic

SME Plastic is a professional supplier specializes in manufacturing thick gauge & heavy gauge plastic vacuum forming products, offering a wide range of materials and capabilities to meet your exact needs. From design assistance to final production and finishing, we’re here to bring your ideas to life. Contact [email protected] today to discuss your project and discover the possibilities of thick gauge plastic vacuum forming with SME Plastic!

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Size Options

Thickness

2.0-15 mm

Max Size

4000*2500 mm

Max Height

1200 mm

Material Options

ABS

Tough and easy to shape, great for making strong, long-lasting parts that can take a beating.

PVC

Flexible yet durable, perfect for outdoor items that need to withstand different weather conditions.

HDPE

Strong and chemical-resistant, ideal for making large containers that won’t break down easily.

PC

Clear and impact-resistant, excellent for creating see-through parts that are tough and don’t shatter.

ASA

Weather-proof and keeps its color well, fantastic for outdoor products that stay looking good for a long time.

HIPS

Affordable and easy to work with, good for making big, lightweight items without spending too much.

Acrylic (PMMA)

Crystal clear and scratch-resistant, perfect for making large, shiny displays that stay looking new.

PP

Light but strong, great for making big parts that need to bend without breaking, like car parts or storage boxes.

Vacuum Forming Thick Plastic Products Gallery

A robust, black battery pack housing case made from flame-retardant PP, showcasing its secure design and protective features for EV battery systems.

PP Flame-Retardant, UV-Resistant Vacuum Forming Battery Pack Housing Case for EV

A sleek, gray massage chair shell molded from durable ABS plastic, showcasing its ergonomic curves and smooth finish, designed for ultimate relaxation.

Customizable ABS, Acrylic, PC, ASA Vacuum Thermoformed Massage Chair Shells

A bright red toy car shell molded from durable ABS plastic, showing its smooth, shiny surface and aerodynamic design, perfect for a large toy truck or other vehicle.

Custom ABS, Acrylic, PC, ASA Vacuum Thermoformed Toy Car Shells for Large Toy Vehicles

A textured black truck bed liner molded from durable HDPE, showcasing its precise fit and rugged design, ready to protect a truck bed from daily wear and tear.

Custom ABS & HDPE Vacuum Thermoformed Pickup Truck Bed Liners for Multiple Vehicle Models

A vibrant blue surfboard shell made from lightweight ABS, highlighting its sleek design and smooth finish, ready for riding the waves.

Customizable ABS & PC Vacuum Formed Surfboard Shells – Lightweight & Eco-friendly

A textured white 3D wall panel made from ABS plastic, showcasing its intricate design and how it catches the light, creating a visually appealing effect.

Custom Acrylic, ABS & PVC Vacuum Formed 3D Panels – Ideal for TV, Sofa, and Bedroom Walls

A bright red sled base molded from tough HDPE, highlighting its smooth, curved surface and reinforced edges designed for snowy hills.

Customizable High-Durability ABS & HDPE Vacuum Forming for Kids’ Sled Bases

A transparent pet knapsack shell made from durable PVC, showcasing its clear design and spacious interior, perfect for small dogs or cats.

Customizable Transparent PET Knapsack Shell – PVC & Acrylic (PMMA) Vacuum Forming

A sleek, black car cup holder molded from durable ABS, showcasing its ergonomic design and secure fit within a car's console.

Custom ABS Vacuum Forming Car Cup Holder – Cost-Efficient & Fast Production

A sleek, gray treadmill shell made from durable ABS, showcasing its smooth curves and precise fit around the treadmill's internal components.

Custom Vacuum Forming Shell for Treadmills – Durable ABS & ASA Materials

A vibrant blue pet feeding bowl made from durable PP, showcasing its smooth, rounded edges and ample capacity for food or water.

Custom PP & ABS Vacuum Forming Pet Feeding Bowls and Trays – Perfect for Cats & Dogs

A sturdy, black ABS transmission tray, highlighting its precise shape and reinforced corners designed to protect sensitive automotive components.

Custom ABS & HDPE Vacuum Thermoformed Transmission Trays for Automotive

A modern hospital bed featuring sleek, white ABS side rails and a conveniently placed PP shelf, highlighting the smooth, seamless design achieved through vacuum forming.

Custom ABS, PS & PP Medical Bed Vacuum Forming Panels, Side Rails & Shelves

A close-up of a sleek, imitation carbon fiber engine cover, highlighting the precise fit and textured finish achieved through vacuum forming.

Custom ABS, PC, and Imitation Carbon Fiber Vacuum Formed Engine Protective Cover

A spacious reptile breeding tray made from sturdy HDPE, featuring smooth, rounded edges and ample space for substrate and décor.

Custom ABS, HDPE & PS Vacuum Thermoformed Reptile Breeding Trays and Containers

A sleek, multi-tiered cosmetic display stand made from clear acrylic, showcasing a variety of makeup products under bright lighting.

Custom High-End Vacuum Formed Cosmetic Display Stand – ABS, PC & Acrylic (PMMA)

A close-up view of a sleek, black automotive front bumper, highlighting the smooth curves and precise details achieved through vacuum forming.

Custom ABS & Acrylic (PMMA) Vacuum-Formed Automotive Front Bumper

A modern shower room featuring a sleek, white acrylic shower base, highlighting the smooth, seamless design achieved through vacuum forming.

Customizable Acrylic Vacuum-Formed Bases for Shower Rooms | Premium Quality & Design

A luxurious spa with a crystal-clear acrylic shell, highlighting the smooth, inviting surface created through vacuum forming.

Custom Acrylic (PMMA) Vacuum Forming Shell for Bathtubs, Spas, and Jacuzzi

Black custom vacuum-formed TV back panel with ventilation slots.

Custom ABS & PC Composite Vacuum Forming TV Back Panels for Various Brands

Black custom vacuum-formed mudguard installed on a car.

Custom ABS, Acrylic, and HDPE Vacuum Formed Mudguards for Various Vehicle Models

Vacuum Formed Molds for Concrete and Plaster Art Walls – Customizable and Durable

Custom-shaped vacuum formed plastic shell for an EV charging station

Custom ABS & PC Vacuum Forming Shells for Electric Vehicle Charging Stations

Customizable vacuum-formed plastic tray for pet cages

OEM Corrosion-Resistant Vacuum Formed Plastic ABS PS PVC Pet Cage Base Trays

Customizable medical cold chain logistics box vacuum formed liner

Customizable Medical Cold Chain Logistics Box PP/PS/PET Vacuum Formed Liners

Custom humanoid robot vacuum formed shell

Custom UV-Resistant & Scratch-Resistant Humanoid Robot Vacuum Forming Shell

Close-up of a sleek, black drone shell showcasing its smooth finish and precise detailing.

OEM Vacuum Formed Drone Shells Made by ABS, PC & PMMA Composite Materials

Variety of colorful custom vacuum-formed seedling trays and flower pots

Customizable PS & ABS Vacuum-Formed Flower Pots and Seedling Trays

Sleek black cutlery storage tray neatly organizing forks, knives, and spoons in a kitchen drawer.

Versatile Kitchen Cutlery Storage Vacuum Formed Trays for Hotels & Homes

Crystal-clear PC Vacuum Forming Shell illuminated against a night sky filled with stars, showcasing a completed outdoor bubble dome.

Customizable PC Vacuum Forming Shell for Outdoor Starry Sky Bubble Dome

Large Hydroponic Trays for Soil-less Growing - SME Plastic

Large Size Hydroponic vacuum forming Trays for Soil-less Cultivation

OEM Outdoor Acrylic/PC/PVC Vacuum Formed Advertising Lightbox & Signage

Close-up of a transparent, water-resistant Acrylic and PC Air Cooler Cover, showcasing its sleek design and durable construction.

OEM Waterproof Acrylic and PC Composite Vacuum Formed Air Cooler Cover

Durable ABS and PC composite shell for a dental washer.

Durable & Customizable ABS and PC Dental Washer Vacuum Forming Shell

Vibrantly lit custom vacuum formed acrylic letters spelling "OPEN" against a brick wall.

Custom Acrylic PMMA Vacuum Forming Letters for LED Advertising

A close-up view of a sturdy, custom-made ABS back cover, specifically designed for an LCD TV, showcasing its precise vacuum-formed shape.

Custom Gauge Vacuum Forming ABS Back Cover for LCD TV

Close-up image of a custom vacuum formed ABS+PC part with a realistic carbon fiber imitation finish.

Custom Carbon Fiber Imitation ABS+PC Plastic Vacuum Forming Parts

A sleek black ABS plastic snake tub with front ventilation and a secure latch closure.

Premium 6mm ABS Plastic Vacuum Forming Snake Tubs – Custom Reptile Habitat

Customized vacuum forming ABS shell & housing for medical equipment

Customizable vacuum formed HDPE logistics tray for automotive & electronics assembling

Personalized transparent vacuum formed PC shell for kayak

Bespoken vacuum formed plastic protective case for medical machinery

Customized vacuum formed plastic ABS, PC car roof luggage box shell

Anti-cracking custom vacuum formed plastic refrigerator inner liner

Affordable custom vacuum formed medical plastic shell & enclosure

Customized high load vacuum formed HDPE & ABS turnover tray for yarn

Fireproof explosion-proof custom vacuum formed HDPE & PP lithium battery box & lid

Customizable vacuum formed TPE / PVC / EVA 3D car & floor mats

Custom made vacuum formed sturdy ABS & Acrylic car front bumper

Flame Retardant Custom Vacuum Formed Turntable for Car Engine Cover

Custom vacuum formed SUV car modification plastic sticker & parts

Multi-Material Universal Thermoformed Plastic Tray by ABS, HDPE, HIPS

4x2x1 Meter Large Size Vacuum Formed ABS Square Storage Container

Custom heavy gauge vacuum formed plastic shipping pallet 2-12mm

High Quality Vacuum Forming & Thermoforming Plastic Turnover Pallet

Customized industrial reinforced vacuum forming plastic pallet

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FAQs

What is vacuum forming thick gauge plastic?

Vacuum forming thick gauge plastic is a manufacturing process where we heat a thick plastic sheet (typically 3mm or more) and then use vacuum pressure to mold it over a custom-designed form. This allows us to create strong, durable, and three-dimensional parts with a wide range of applications.

What are the processes of vacuum forming thick gauge plastic?

Material Selection: We start by choosing the right type of thick plastic sheet based on your project’s needs. Popular choices include ABS, HIPS, HDPE, and PP, each with unique properties like impact resistance, flexibility, and chemical resistance.
Heating the Sheet: The chosen plastic sheet is heated until it becomes soft and pliable, but not molten.
Vacuum Forming: The heated sheet is placed over the mold, and a vacuum is applied, sucking the sheet tightly against the mold’s contours. This creates a precise replica of the mold’s shape.
Cooling and Release: The formed plastic is allowed to cool and solidify, maintaining the shape of the mold. It is then released, resulting in the final 3D part.
Finishing Touches: Depending on your needs, we can apply various finishing techniques like trimming, drilling, CNC machining, or printing to complete the part.

What are the advantages of vacuum forming thick gauge plastic?

Strength and Durability: Thick gauge plastic offers excellent impact resistance and can withstand heavy use or harsh environments.
Design Flexibility: This process allows for creating complex shapes and intricate details with high precision.
Cost-Effectiveness: Compared to other manufacturing methods for similar parts, vacuum forming is often more economical, especially for medium to large production runs.
Versatility: Thick gauge vacuum forming is suitable for a wide range of applications, from industrial equipment housings to medical device components and consumer products.

What kind of products can be made with thick plastic vacuum forming?

Trays and Containers: Used in various industries for material handling, storage, and organization.
Enclosures and Housings: Protecting sensitive equipment and electronics.
Machine Covers and Guards: Providing safety and protection for machinery.
Automotive Components: Creating durable interior and exterior parts.
Medical Device Components: Manufacturing trays, covers, and housings for medical equipment.
Prototyping: Creating prototypes for testing and design verification before mass production.

What types of thick gauge plastic do you use for vacuum forming?

We offer a variety of thick plastic materials for vacuum forming, including ABS, HIPS, HDPE, PP, and more. Each material has its own unique properties, so we can help you choose the right one for your project.

Can you create custom colors and textures for thick plastic parts?

Yes, we can! We offer a wide range of color and texture options to match your specific requirements and branding needs.

Do you offer finishing services for thick plastic parts?

Yes, we offer a variety of finishing services, including trimming, drilling, CNC machining, and printing, to ensure your parts are ready to use.

Custom Quote

Custom solutions tailored to your needs. Request now for precision quote.

Vacuum Forming Thick Plastic

Vacuum Forming Thick Plastic

Size Options

Material Options

Vacuum Forming Thick Plastic Products Gallery

FAQs

Custom Quote

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